โปรดเลือกที่อยู่การจัดส่ง

การเลือก ประเทศ/ภูมิภาค อาจส่งผลต่อปัจจัยต่างๆ เช่น ราคา ตัวเลือกการจัดส่งและความพร้อมจำหน่ายสินค้า
ผู้ติดต่อของฉัน
IGUS MOTION PLASTICS (THAILAND) CO., LTD.

1340 Soi Bangkok-Nonthaburi 30, Bangkok-Nonthaburi Rd.,

Bangsue, Bangsue

Bangkok 10800 Thailand

+66 (0)2 587 4899
+66 (0)2 587 4898
TH(TH)

Robust and hygienic plain bearings in lubrication-free meat roller

Previously used susceptible needle roller bearings have been replaced with hygienic, robust iglidur bearings.

This production machine makes slices of meat as flat as a flounder. As it is cleaned twice a day with aggressive cleaning agents and high-pressure cleaners, the grease in the metal bearings of the rollers was constantly rinsed out and had to be permanently replaced. This problem was optimally solved with iglidur plain bearings. The bearings are also completely corrosion-resistant.

Profile

  • What was needed: iglidur plastic plain bearings
  • Requirements: A robust and lubrication-free alternative to needle bearings was sought that would guarantee a long service life.
  • Sector: Food industry
  • Success for the customer: iglidur plain bearings are completely lubrication and maintenance-free. The customer can plan better and more long-term with the components, as they have a long service life and work without problems despite frequent and intensive cleaning thanks to their corrosion-free design.
Meat roller

Problem

The application presents a machine for flattening meat into thin slices. This new system was developed with the aim of increasing production capacity in meat processing. The most important element in the machine is the three rollers used to maintain alignment. Two conveyor belts (top and bottom) are driven at the same speed by a toothed belt. This enables even "swallowing" and feeding of meat slices for the compacting rollers, which protrude 2 - 3mm above the table level on which the conveyor belt moves.
In the first phase of the project, needle roller bearings were used which, although very resistant to the stress and strain, were very difficult to install and required frequent lubrication. Even more important was the fact that if a needle roller bearing was damaged, the entire roller immediately became blocked and stopped the operation. In addition, the machine is cleaned twice a day using high-pressure equipment with aggressive chemicals. Due to the thorough washing out of lubricating greases used in the needle roller bearings, there was a risk of the substances getting into the conveyor belt - despite the high hygiene regulations in the food industry. After weeks of work, bearings were already starting to creak and get stuck in the baskets. The technical service was constantly busy with maintenance.

Solution

As the needle roller bearings were not an option for the requirements in food technology or during ongoing operations, the customer was looking for a new solution that was robust and at the same time did not require external lubrication.
The choice fell to our plain bearings made of the high-performance polymer iglidur, which today offer the operator the perfect answer to all the previous concerns. The bearings can cope with the high forces of the system without any problems; even with higher clamping forces, the components and rollers rotate without interruption. In particular, washing under high pressure and using aggressive chemicals is no longer a concern for the customer today, as the bearings are completely lubrication-free but also completely corrosion-resistant. As it is no longer necessary to grease the bearings, maintenance of the rollers has been reduced to practically zero, meaning that ongoing operations no longer need to be stopped. The customer saves valuable costs and time. Compared to needle roller bearings, the plastic components also significantly increase the service life and safety of the application.

Meat roller
Meat roller
Meat roller

Run Chłodnia we Włocławku Sp. z o.o., Krzysztof Szypryt, Włocławek, Poland

Go to applied products here

More applications from different sectors can be found here.

Go to manus® contest



เงื่อนไข "Apiro", "AutoChain", "CFRIP", "chainflex", "chainge", "รางสำหรับเครน", "ConProtect", "cradle-chain", " ;CTD", "drygear", "drylin", "dryspin", "dry-tech", "dryway", "รางแบบง่าย", "e-chain®", " ระบบ e-chain® ", "e-ketten", "e-kettensysteme", "e-loop", "energy chain", " ระบบ energy chain ", "Enjoyneering", "e-skin", "e-spool", "fixflex", "flizz", "i.Cee", "ibow", "igear" , "iglidur", "igubal", "igumid", "igus", "igus พัฒนาการเคลื่อนที่", "igus:bike", "igusGO", "igutex", "iguverse" , "iguversum", "kineKIT", "kopla", "manus", "motion plastics", "motion polymers", "motionary", "พลาสติกเพื่ออายุการใช้งานที่ยาวนานขึ้น", "print2mold" , "Rawbot", "RBTX", "readycable", "readychain", "ReBeL", "ReCyycle", "reguse", "robolink", "Rohbot", "savfe" , "speedigus", "superwise", "ใช้งานแบบแห้ง", "tribofilament", "tribotape", "triflex", "twisterchain", "เมื่อมันเคลื่อนที่ igus จะพัฒนา", "xirodur", " Xiros " และ "ใช่" เป็นเครื่องหมายการค้าที่ได้รับการคุ้มครองตามกฎหมายของ igus® GmbH/ Cologne ในสหพันธ์สาธารณรัฐเยอรมนี และในกรณีที่มีผลบังคับใช้ในต่างประเทศบางประเทศ นี่เป็นรายการเครื่องหมายการค้าโดยย่อ (เช่น อยู่ระหว่างดำเนินการยื่นขอเครื่องหมายการค้าหรือเครื่องหมายการค้าจดทะเบียน) ของ igus® GmbH หรือบริษัทในเครือของ igus® ในเยอรมนี สหภาพยุโรป สหรัฐอเมริกา และ/หรือประเทศหรือเขตอำนาจศาลอื่นๆ

igus® GmbH ไม่ได้จำหน่ายผลิตภัณฑ์ใดๆ ของบริษัท Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsubishi, NUM, Parker, Bosch Rexroth, SEW, Siemens, Stöber และผู้ผลิตไดร์ฟอื่น ๆ ทั้งหมดที่ระบุไว้ในเว็บไซต์นี้ ผลิตภัณฑ์ที่นำเสนอโดย igus® เป็นของบริษัท igus® GmbH